November 22, 2023 Common application scenarios for IoT gateway devices

From one environment to another, it is necessary to pass through a door, or a passage, or a bridge, or some equipment, etc.These gates, channels, bridges and devices are gateways and gateways, which are tools used to connect different environments.

IoT gateway devices is a kind of network connection device, which is mainly used to connect the Internet of Things and industrial devices.Realize equipment networking, data acquisition, protocol analysis, remote maintenance and other functions.In short, it is a connection from RS485 to Ethernet, which is called "IoT gateway devices".

Features of IoT gateway devices

1. Simplify communication and control with flexible input and output (I/O).

Cellular Gateway provides high-speed communication with new devices and sensors, as well as a com port for communication with legacy technologies.This eliminates the need to replace old machines with new devices for intelligent connectivity.IoT gateways also support machine-to-machine (M2M) communication, where machines interact with other machines, devices, and environments.

2. Increase production.

Cellular Gateway can be used to collect data from a variety of sensors and devices and use this data to adjust production for higher yields.Cellular Gateway can also be used to reduce human error and obtain a variety of information related to the manufacturing process.Thereby allowing operators and organizations to use such information to optimize production processes.

3. Predictive maintenance. 

Cellular Gateway can help with predictive maintenance.With data collected from devices and sensors, predictive models can be used to perform maintenance before a failure or malfunction occurs,Thereby predicting when certain components or devices will typically fail.The production line usually runs 24 hours a day, 7 days a week, so the failure or failure of the machine will cause the production to stop.Resulting in loss of profits.Through predictive maintenance using data models, the factory can repair machines before they break down or fail,Thereby eliminating any downtime and greatly reducing or eliminating the costs associated with hazardous and unplanned downtime.

4. Real-time data processing and decision making.

 Cellular Gateway can process and analyze data in real time, locally at the source where it was generated,No need to send data thousands of miles to the data center for processing and analysis.This enables real-time data analysis and decision making, which is necessary for applications that handle critical local workloads.

In general, the main function of Cellular Gateway is to enable communication between old and new devices and support machine-to-machine (M2M) communication.With the development of industrial Internet of Things, Cellular Gateway is becoming more and more powerful.It can realize data acquisition, data processing, real-time decision-making and other functions, and provide strong support for the development of industrial Internet of Things.

Significance of IoT gateway devices in industrial Internet of Things

IoT gateway devices are like the nerves of our human body, which pass the information we feel (such as vision, touch, etc.) Through the nerves.Transmitted to our brain for processing.In the different application environments we are in, the brain determines what kind of response to make through calculation.And through nerves, these reactions are transmitted to our body and limbs, so that we can move.That is to say, if there is no industrial network, we will lose the perception of the surrounding environment and the control of the body.You will become a vegetable with limited mobility.

IoT gateway devices application scenario

IoT gateway devices are an important part of the industrial Internet.Its function is to integrate Internet of Things technology with industrial control system.Realize data exchange and information sharing among devices, systems and platforms.IoT gateway devices have a wide range of application scenarios in all aspects of industrial production and management.The following is an introduction from three aspects of production, management and service.

Production application

1. Intelligent manufacturing

IoT gateway devices play an important role in intelligent manufacturing scenarios.It can digitalize and intellectualize all links in the production process, and realize the comprehensive monitoring and control of the production process.For example, by connecting sensors and devices through IoT gateway devices, real-time monitoring of device operation status can be achieved.Find out the failure of the equipment in advance and carry out predictive maintenance to improve the stability and reliability of the equipment.

2. Intelligent maintenance

IoT gateway devices can help enterprises achieve real-time monitoring and predictive maintenance of devices.And the reliability and the stability of the equipment are improved.For example, by connecting sensors and devices through IoT gateway devices, real-time monitoring of device operation status can be achieved.When the equipment fails, the gateway can send an alarm in time and suggest maintenance to avoid the loss of production caused by the equipment failure.

3. Intelligent quality inspection

In the production process, quality inspection is a very important link.Through IoT gateway devices, all links in the production process can be monitored and controlled in real time to find quality problems in time.Improve the quality and stability of the product. For example, in the production process, sensors and devices are connected through IoT gateway devices.It can realize the real-time monitoring and control of the production process, and when the product quality problems are found.Measures can be taken to solve the problem in time.

4. Manage applications

① Intelligent scheduling

Scheduling in the production process is a very important work.Through IoT gateway devices, the production process can be monitored and controlled comprehensively, and problems in the production process can be found in time.And perform scheduling and optimization.For example, by connecting sensors and devices through IoT gateway devices, real-time monitoring of device operation status can be achieved.When equipment failure is found, it can be repaired in time to avoid production losses caused by equipment failure.

② Intelligent storage

IoT gateway devices can help enterprises realize the informatization and intelligent transformation of warehousing links, and improve the efficiency and accuracy of warehousing.For example, by connecting storage devices and management systems through IoT gateway devices, real-time monitoring and control of storage items can be achieved.When the storage items change, the alarm can be sent in time and the corresponding treatment can be suggested.

Service application

1. Energy monitoring

IoT gateway devices can help enterprises achieve real-time monitoring and management of energy consumption and improve energy efficiency.For example, real-time monitoring and control of energy consumption can be achieved by connecting energy devices and management systems through IoT gateway devices.When the energy consumption exceeds the preset threshold, the alarm can be sent in time and the corresponding treatment can be suggested.

2. Environmental monitoring

IoT gateway devices can help enterprises achieve real-time monitoring and management of environmental emissions and improve the level of environmental management.For example, real-time monitoring and control of environmental emissions can be achieved by connecting environmental protection devices and management systems through IoT gateway devices.When the environmental emission exceeds the preset threshold, it can send an alarm in time and suggest corresponding treatment.

 

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